Jidoka

Examples include: online system checks; black belts; event trees; simulations; a host of dreaded "TLAs" - three - (or four -) letter abbreviations - such as BFM, CAPA, CQM, CQE, CRM and FMEA; as well as Poka-yokes, KanBans and Jidoka.

Deane Waldman: Safety First - NOT! 2008

The central ideas of Lean Management include Just-in-Time and Jidoka, or autonomation: the concept of taking the efficiency of machines and equipping them with the human intelligence to prevent, predict or detect errors.

shmula 2010

Jidoka • Product defects must be discovered as soon as possible.

Recently Uploaded Slideshows 2009

When this ingredient is added to automation will yield autonomation. (see Jidoka) Pokayoke A form of Andon that is auditory … special sounds are designated to certain points on the line.e. g.

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Fix the process (problem) before moving on Jidoka allows machines/processes to operate auto no mously by shutting down automatically if an abnormality occurs.

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Bottleneck The process of separating the work of man and machine characterized by: work not movement; quality built into the process; and visual management. (see Jidoka) Autonomation The use of machines working independently of manpower.

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Jidoka: A system to ensure quality, whereby machines are built so they can only produce quality parts.

ERE.net 2009

Jidoka (Just in time) theory of production characterized by (1) single piece flow, (2) producing according to TAKT time, (3) pulling of material from upstream process, keeping inventory at minimum, established levels.

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House of Quality System Level Visual Management (Value Stream Mapping) Stable and Standardized Processes (5S, Standard Work) Leveled Production (Heijunka) Just In Time Right part, right amount, right time TAKT time Continuous Flow Pull system Quick Changeover Integrated logistic Supermarket 5S Jidoka Make problems visible Andon Auto stops Error proofing Root cause Pass no defect Do-Check Person machine Separation Problem Solve Customer Focus Safety/Compliance, Highest Quality, Fastest Delivery, Lowest Cost Continuous Improvement

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Lean Drive Quick Actions Action Workout Kaizen Andon Board Jidoka One Piece Flow One Day Lead Time Just in Time Kanban Poke Yoke Visual Management Pull Production Continuous Flow

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